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The most critical raw material for establishing an AAC plant is quartz, known for its high silica content. Quartz serves as the primary component in the production of Autoclaved Aerated Concrete (AAC). However, alternative materials can also be utilized in production. For instance, perlite, fly ash, diatomite, and granite dust can partially replace quartz in specific proportions, contributing to the manufacturing process. Positioning the AAC facility close to the sources of raw materials such as quartz and other minerals offers strategic advantages. It reduces logistical costs and enhances production efficiency. Additionally, cement, gypsum, lime, and aluminum powder are essential components of the production process. These materials are the cornerstone of AAC production and play a critical role in ensuring high-quality output. Planning the location of the facility with accessibility to these materials in mind maximizes production capacity and cost-effectiveness, ensuring the best outcomes for the AAC factory.

The minimum land requirement for an AAC facility depends on its production capacity. For a plant with a production capacity of 400,000 m³/year, approximately: • 15,000 m² of closed area for production, • 10,000 m² for storage of finished products, and • 10,000 m² for raw material storage are needed. In total, a land area of 35–40 decares (35,000–40,000 m²) is required. Additionally, it is crucial to ensure that the land can meet the plant's water requirements for production processes. During the planning phase, the method of sourcing silica—a key raw material—plays a significant role. Whether silica is processed at the mine site using crushers and screens or ground within the factory site itself has a direct impact on space requirements and the logistics layout of the AAC plant. Considering these factors during site selection and layout planning helps optimize land use and improve operational efficiency.

Yes, it is possible. If future expansion is planned, the AAC facility we design can initially operate with a production capacity of 130,000 m³/year. As your customer base grows and demand increases, the facility can be expanded to a production capacity of up to 400,000 m³/year with additional investments. However, to begin with a lower production capacity, the essential core machines must still be purchased. This means that a significant portion of the investment must be made during the initial phase. If long-term plans involve maintaining a 130,000 m³/year production capacity without future expansion, machines with lower production capacities can be used. This approach reduces the overall cost of the AAC plant.

Establishing an Autoclaved Aerated Concrete (AAC) plant requires a substantial capital investment, with costs varying significantly based on factors such as annual production capacity, technological equipment, and automation level. For a fully operational, modern, and environmentally friendly AAC facility with minimal personnel requirements, the investment can reach approximately €25 million. This estimate is influenced by several key factors: • Production Capacity: Higher capacities necessitate more extensive infrastructure and equipment, increasing costs. • Machinery and Equipment: The type and quality of machinery, including automation systems, directly impact the overall investment. • Automation Level: Advanced automation reduces labor costs but may require higher upfront investment. For facilities with lower production capacities, the investment can be reduced accordingly. By tailoring the plant's specifications to the investor's specific needs and optimizing the construction process, costs can be managed more effectively.

The machinery we provide is manufactured based on standards we have developed over years of experience and insights gained from observing production processes and identifying potential issues. This enables us to establish some of the world’s most modern AAC facilities. Through on-site evaluations, we have identified that many factories experience up to 25% efficiency losses during production without the investors even realizing it. To address these inefficiencies, we optimize our machinery and plant designs to deliver maximum efficiency and quality. Our AAC plants stand out by offering advanced solutions in both production capacity and energy efficiency, ensuring top-tier performance within the industry.

AAC plants are characterized by unique structural designs tailored to their production processes. These facilities include specialized infrastructure systems, such as slurry recycling lines, to enable the reuse of production waste. This design not only enhances the efficiency of AAC production but also promotes an environmentally friendly manufacturing process. However, converting an existing industrial facility into an AAC factory is a highly challenging and labor-intensive process. This is because the infrastructure and processes of AAC plants are specifically designed to meet the unique requirements of AAC production. Specialized machinery layouts, recycling systems, and automation setups make it difficult to repurpose the facility for another type of industrial production. Conversion projects typically require extensive engineering revisions and significant financial investment, making them complex and costly endeavors.

After completing the excavation phase, the construction process and machinery installation can take approximately 9-10 months. Including the setup of automation systems and fine-tuning the AAC production recipes to meet desired specifications, the total timeframe to fully commission the facility is approximately 15 months.

The reason we do not display our contact number on the website is that establishing an AAC plant is a complex process requiring significant financial resources and extensive expertise. For this reason, we prefer to respond to inquiries only after conducting a preliminary evaluation of the contacting firms. We are unable to address requests from individuals who have not made an investment decision, are seeking information only, or expect urgent responses without providing details about their company. All messages are carefully reviewed, and we kindly request you to include your company details and the specifics of your inquiry when reaching out. This ensures a more efficient and effective communication process.

The information and documents related to the AAC plant will be developed within the framework of our consultancy procedures.